a material removal model for robotic belt grinding process

a material removal model for robotic belt grinding process

  • A local process model for simulation of robotic belt grinding

    A local process model to estimate the material removal rate in robotic belt grinding is presented and applied to the process simulation system.

  • Real-time simulation and visualization of robotic belt ...

    Nov 22, 2006  Real time simulation and visualization are important for robot programmers to verify and optimize the path planning for the robotic belt grinding process. ... Real-time simulation and visualization of robotic belt grinding processes. Authors; Authors and affiliations ... A local process model is integrated to calculate the material removal rate ...

  • Cited by: 60
  • A local process model for simulation of robotic belt grinding

    A local process model to estimate the material removal rate in robotic belt grinding is presented and applied to the process simulation system. It calculate the acting force by incorporating the local geometry information of the workpiece instead of the cutting depth parameter with only one certain value as in a global grinding model.

  • Cited by: 74
  • Intelligent Control for a Robot Belt Grinding System ...

    In the robotic belt grinding process, the parameters such as robot feedrate and contact force play important roles on the material removal. In order to minimize the machining time and achieve high ...

  • Author: Song Yixu, Yang Hongjun, Hongbo Lv
  • In-process virtual verification of weld seam removal in ...

    The authors have previously developed a system for real-time endpoint detection of weld seam removal on a robotic abrasive belt grinding process using discrete wavelet transform (DWT) and support vector machine (SVM) . Although the methodology of using force and vibration sensor is able to estimate the weld seam states and to predict removed ...

  • Cited by: 2
  • High speed robotic grinding polishing - YouTube

    Jun 11, 2014  Flexible Automated Solutions based in San Diego CA, has developed a high speed robotic grinding and material removal system. The equipment features a Fanuc M20iA robot equipped with PushCorp's ...

  • Materials and Manufacturing Processes

    Surface integrity of materials should be considered under robotic belt grinding in order to achieve desired finishing quality. In this work, the surface integrity of nickel-based superalloy Inconel 718, involving morphological structure, surface roughness, residual stress and structural domain size ...

  • Cited by: 1
  • A simulation platform for optimal selection of robotic ...

    Mar 16, 2012  A material removal model of the grinding process, which can adapt to workpieces with complicated shapes, is also developed and presented. The system simulation shows that optimal selection of key control parameters of the grinder and proper selection of robot control strategies can efficiently suppress chatter in the grinding process.

  • Cited by: 22
  • Material Removal - DynoSpindles

    Material Removal. In the machining process of material removal, the cutting tool removes the unwanted materials from the workpiece to produce the desired shape. The workpiece can be from a variety of stock materials such as aluminum, steel, titanium, wood, stone, ceramic, Limestone, etc., as well as from forged or casted materials.

  • on Advanced Intelligent Systems Analysis of Contact ...

    removal rates with fine tolerance in tertiary finishing process such as abrasive belt grinding is essential. This makes it fundamental to look in more detail at the process parameters/variables that affect the material removal rate. However, the relationship between the material removal rate and process parameters is not well understood.

  • on Advanced Intelligent Systems Analysis of Contact ...

    removal rates with fine tolerance in tertiary finishing process such as abrasive belt grinding is essential. This makes it fundamental to look in more detail at the process parameters/variables that affect the material removal rate. However, the relationship between the material removal rate and process parameters is not well understood.

  • High speed robotic grinding polishing - YouTube

    Jun 12, 2014  Flexible Automated Solutions based in San Diego CA, has developed a high speed robotic grinding and material removal system. The equipment features a Fanuc M20iA robot equipped with PushCorp's ...

  • Author: Flexible Automated
  • Robotic Grinding Robotic Polishing system

    Using Robotics for Automation of Complex Shaped Components, Grind Master Solutions in Robotic Grinding and Polishing are State of the Art Systems. From Heavy Stock Removal Applications such as Grinding of Parting Lines to Mirror Polishing of Stainless Steel, our expertise in Grinding and Polishing ensures an effective reliable automatic process.

  • Vigneashwara Pandiyan – Postdoctoral Researcher – Empa ...

    removal in a compliant Abrasive Belt Grinding process. Experimental study showed that the removed material from a surface due to the belt grinding process has a non-linear relationship with the process variables. In this paper, the Adaptive Neuro-Fuzzy Inference System (ANFIS) model is used to determine material removal.

  • Automating an abrasive process

    Apr 03, 2014  Fortunately, the feel of an abrasive media is quantifiable in terms of cut rate, wear rate, compliance, and conformability, and it is important to have a good understanding of these attributes as you take steps toward automating your process. Material Removal Rates

  • Material Removal Model and Contact Control of Robotic ...

    material removal model, material removal mechanism and trajectory planning of robotic gasbag polishing under the situations of certain internal pressure, downward depth, inclining angle, rotating speed and structural characteristics of rubber gasbag is the main purpose here. It will improve the

  • Published in: robotics, automation and mechatronics 2008Authors: Mingsheng Jin Shiming Ji Li Zhang Qiaoling Yuan Xian Zhang Yindong ZhangAffiliation: Zhejiang University of TechnologyAbout: Contact area Contact mechanics Surface roughness Robot kinematics Polishing
  • Robotics Abrasives for Grinding Finishing Processes 3M US

    But with that excitement comes risks, challenges and unknowns. 3M is a trusted leader in robotic material removal. With decades of experience partnering with system integrators and robot manufacturers – and as a leader in abrasives for robots – we can help you navigate the automation process with confidence.

  • An Adaptive Modeling Method for a Robot Belt Grinding Process

    Jan 28, 2011  Some factors of the grinding process, such as belt wear, are time variant. In order to control material removal in the robot grinding process, an effective approach is to build a grinding process model that can track changes in the working condition and predict material removal precisely.

  • A Controllable Material Removal Strategy Considering Force ...

    A Controllable Material Removal Strategy Considering Force-Geometry Model in Marine Propeller Five-Axis Belt Grinding ... This paper focuses on controlling material removal efficiently and uniformly in marine propeller belt grinding. The material removal process is modelled considering elastic contact between grinding wheel and workpiece ...

  • Robotic Deflashing and Deburring Robotic Machining ...

    The MESH engineering team has extensive experience with all the applications that relate to robots in general and robotic grinding, machining and finishing in particular. We use our experience to establish the best solutions for the varied challenges of our individual customers. Robotic Machining with MAC. Robotic Grinding of Pipe Fittings

  • Real-time simulation and visualization of robotic belt ...

    Nov 22, 2006  Real-time simulation and visualization of robotic belt grinding processes Ren, Xiangyang; Kuhlenkötter, Bernd 2006-11-22 00:00:00 Real time simulation and visualization are important for robot programmers to verify and optimize the path planning for the robotic belt grinding process. A new free-form surface representation based on discrete ...

  • Published in: The International Journal of Advanced Manufacturing Technology 2008Authors: Xiangyang Ren Bernd KuhlenkotterAbout: Real-time simulation Computer graphics (images) Motion planning
  • Robotic Line - Chair Bases Belt Sanding and Grinding ...

    Feb 18, 2010  Robotic polishing cell using special programmable sanding units to polish aluminum chair bases to prepare for either sandblasting and painting or a mirror finish. Material removal and quality is ...

  • A method for grinding removal control of a robot belt ...

    Feb 13, 2011  A method for grinding removal control of a robot belt grinding system Song, Yixu; Liang, Wei; Yang, Yang 2011-02-13 00:00:00 As a kind of manufacturing system with a flexible grinder, the material removal of a robot belt grinding system is related to a variety of factors, such as workpiece shape, contact force, robot velocity, and belt wear ...

  • Advances in Mechanical Engineering 2017, Vol. 9(6) 1–12 ...

    robotic belt grinding system for turbine blades ... This article presents a calibration model for the whole grinding system to enhance its accuracy, because of the problem ... Grinding is a process of the material removal by the contact between the blades and grinding belt. The contact location is called the

  • Robotic Deflashing and Deburring Robotic Machining ...

    The MESH engineering team has extensive experience with all the applications that relate to robots in general and robotic grinding, machining and finishing in particular. We use our experience to establish the best solutions for the varied challenges of our individual customers. Robotic Machining with MAC. Robotic Grinding of Pipe Fittings

  • Real-time simulation and visualization of robotic belt ...

    Nov 22, 2006  Real-time simulation and visualization of robotic belt grinding processes Ren, Xiangyang; Kuhlenkötter, Bernd 2006-11-22 00:00:00 Real time simulation and visualization are important for robot programmers to verify and optimize the path planning for the robotic belt grinding process. A new free-form surface representation based on discrete ...

  • Published in: The International Journal of Advanced Manufacturing Technology 2008Authors: Xiangyang Ren Bernd KuhlenkotterAbout: Real-time simulation Computer graphics (images) Motion planning
  • Robotic Line - Chair Bases Belt Sanding and Grinding ...

    Feb 18, 2010  Robotic polishing cell using special programmable sanding units to polish aluminum chair bases to prepare for either sandblasting and painting or a mirror finish. Material removal and quality is ...

  • Author: abrasit
  • A method for grinding removal control of a robot belt ...

    Feb 13, 2011  A method for grinding removal control of a robot belt grinding system Song, Yixu; Liang, Wei; Yang, Yang 2011-02-13 00:00:00 As a kind of manufacturing system with a flexible grinder, the material removal of a robot belt grinding system is related to a variety of factors, such as workpiece shape, contact force, robot velocity, and belt wear ...

  • Advances in Mechanical Engineering 2017, Vol. 9(6) 1–12 ...

    robotic belt grinding system for turbine blades ... This article presents a calibration model for the whole grinding system to enhance its accuracy, because of the problem ... Grinding is a process of the material removal by the contact between the blades and grinding belt. The contact location is called the

  • Robotic Grinding and Buffing MESH Automation

    MESH Solutions for Robotic Grinding and Finishing. The MESH engineering team has extensive experience with all the applications that relate to robots in general and robotic grinding and buffing in particular. We use our experience to establish the best solutions for the varied challenges of our individual customers.

  • Improving Efficiency in Robot Assisted Belt Grinding of ...

    The results show that in the process of abrasive belt grinding, the ceramic abrasive belt has the highest material removal rate. The material removal rate of alumina and zirconium corundum abrasive belt reached the maximum when Vs is about 25m/s or so, and ceramic abrasive belt is stable to maintain high material removal rate when Vs is at the ...

  • Belt Grinding Machine, Flat Part Grinding Machine ...

    Conveyorised belt grinding machine uses horizontal conveyor carrying flat punched, stamped, fine blanked parts of various thicknesses, while abrasive belt head comes from top which finishes top face of the job along with removal of primary burr on the edges.

  • Influencing Mechanism of Rubber Wheel on Contact Pressure ...

    Rail grinding has been widely recognized as an essential measure in routine maintenance of railway network in the world. Compared with other technologies, the emerging abrasive belt grinding process for direct rail maintenance rather than limited polishing finish has shown the convincing potential to improve metal removal rate and surface quality.

  • Superior Spindles. Exceptional Engineering.

    When evaluating robotic solutions, it’s important to minimize spindle weight while maximizing spindle power. The DynoSpindle Model 1860 series features compact, high-speed motorized robotic spindles designed for finishing...

  • Grinding, polishing, deburring - Ferrobotics

    Precise material removal through constant contact force of ACT Fully automated grinding of shaped wooden parts with ACT ... Belt grinder with active force control for unattended system cooperation Perfect surface for sanitary facilities by automated grinding ... intuitive robotic equipment. As the leader in technology, our clients and business ...

  • An effective trajectory optimization method for robotic ...

    Abstract: In this paper, a novel method for robotic belt grinding based on support vector machine and particle swarm optimization algorithm is presented. Firstly, the dynamic model of the robotic belt grinding process is built using support vector machine method. This is the basis of our work because the dynamic model shows the relation between the removal and control parameters (contact force ...

  • Robotic Polishing of Turbine Engine Blades : Modern ...

    Robotic material removal applications require abrasive products that provide consistent cut-rate, predictable wear, necessary compliance and conformance to the part or the component being abraded. ... In a belt grinding operation the lay (grind lines) will typically be orientated in a single direction. ... Simple process considerations can ...

  • Ceramic Abrasive, Zirconia, Grinding Belts, Abrasive Belt ...

    Coated Abrasive Belts for various Stock Removal (Grinding) and Surface Texture/Finish (Finishing) requirements: Flat Surface Grinding of steel, non-ferrous metals, wood, composites solid surface materials; Cylindrical Grinding of wires, tubes, etc. Off-Hand Grinding using held grinding, power tools, backstands, etc. Robotic Grinding

  • Grinding, polishing, deburring - Ferrobotics

    Precise material removal through constant contact force of ACT Fully automated grinding of shaped wooden parts with ACT ... Belt grinder with active force control for unattended system cooperation Perfect surface for sanitary facilities by automated grinding ... intuitive robotic equipment. As the leader in technology, our clients and business ...

  • An effective trajectory optimization method for robotic ...

    Abstract: In this paper, a novel method for robotic belt grinding based on support vector machine and particle swarm optimization algorithm is presented. Firstly, the dynamic model of the robotic belt grinding process is built using support vector machine method. This is the basis of our work because the dynamic model shows the relation between the removal and control parameters (contact force ...

  • Robotic Polishing of Turbine Engine Blades : Modern ...

    Robotic material removal applications require abrasive products that provide consistent cut-rate, predictable wear, necessary compliance and conformance to the part or the component being abraded. ... In a belt grinding operation the lay (grind lines) will typically be orientated in a single direction. ... Simple process considerations can ...

  • Ceramic Abrasive, Zirconia, Grinding Belts, Abrasive Belt ...

    Coated Abrasive Belts for various Stock Removal (Grinding) and Surface Texture/Finish (Finishing) requirements: Flat Surface Grinding of steel, non-ferrous metals, wood, composites solid surface materials; Cylindrical Grinding of wires, tubes, etc. Off-Hand Grinding using held grinding, power tools, backstands, etc. Robotic Grinding

  • Abrasive Products for Automation

    Robotic material removal requires long-lasting, high-quality abrasives. For that reason, 3M abrasive belts, discs and wheels are ideally suited for robotic applications. ... 3M Precision-Shaped Grain sets our fibre discs and grinding wheels apart from the competition. ... designing a robotic cell for your abrasive process, or making a final ...

  • A Novel Control Method for Robotic Belt Grinding Based on ...

    In this paper, a novel method for robotic belt grinding based on support vector machine and particle swarm optimization algorithm is presented. Firstly, the dynamic model of the robotic belt grinding process is built using support vector machine method. This is the basis of our work because the dynamic model shows the relation between the removal and control parameters (contact force and robot ...

  • "Development of a unified flexible grinding process" by ...

    While robotic manipulators are extensively used in grinding industry, they are limited to applications, which generally features lower accuracy requirements, simpler geometries and lower rates of material removal. The main barrier in extending robot's utilization in grinding applications beyond the mentioned limitations is the process control stability due to lower system mechanical stiffness ...

  • Material Removal - Yaskawa Motoman Robotics

    Yaskawa Motoman offers manufacturers a wide range of robotic solutions for cutting and material removal applications. Our robots have been used extensively in laser, plasma, waterjet and oxy-fuel cutting applications, as well as grinding, polishing and finishing.

  • Machining with Robots - Advanced Manufacturing

    Nov 01, 2009  Advances in robotics, control software enable using robots in material-removal applications By Patrick Waurzyniak Senior Editor Robotic machining technology has advanced to where it poses a serious alternative to metalcutting applications on more traditional machining centers. With the latest robotics equipment and related software, automation suppliers and robotic system integrators

  • Experimental study of stability prediction for high-speed ...

    It has been fully demonstrated that the regenerative chatter theory is applicable for predicting chatter-free milling parameters for computer numerical control machine tools, but researchers are st...

  • Robotics News - KMT Robotic Solutions and...

    Dec 14, 2009  “KMT is proud to partner with Acme Manufacturing, the global leader in Gate Cut-off, Grind and Polishing robotic automation. Their knowledge of the process requirements of investment casting companies gives KMT an outstanding partner with which to combine our new capabilities in Shell and Core Removal”, said KMT Robotic Solutions President Kevin McManus.

  • Mendeley Data - Data for: In-Process Virtual Verification ...

    Jan 18, 2019  Data for: In-Process Virtual Verification of Weld Seam Removal in Robotic Abrasive Belt Grinding Process Using Deep Learning

  • TUNING OF PARAMETERS FOR ROBOTIC CONTOURING

    robot. An abrasive belt grinder with dynamic position adjustment was developed. The grinding process is planned and simulated in V-REP and afterward executed on the actual robot. Regarding more complicated tasks such as robotic polishing, a set of compliant tools were developed and used for the polishing of aspheric surfaces [18].

  • Cutting Tool Applications, Chapter 17: Grinding Methods ...

    Abrasive belt machining — Coated abrasives are also used as belts for high-rate material removal. Belt grinding has become an important production process, in some cases replacing conventional grinding operations such as the grinding of camshafts.